e10 R i83 Dot peen Marking Head | Sic Marking

e10 R i83 Dot peen Marking Head

Precise, Efficient Marking

Efficient components, and a powerful controller software

High Performance

High speed, high stylus-to-part distance variation tolerance, powerful integrated software

Simple and User-Friendly

Clear-cut integration and programming

Robust Reliability

Designed for intense use in industrial environments

Presentation

Integrated

Dot peen

Alphanumeric

2D datamatrix code

Logo

INTEGRATED DOT PEEN MARKING HEAD

The integrated marking solution i83 was specifically engineered to integrate seamlessly into automated production lines. Easy to operate, it automatically detects the marking surface enabling rapid dot peen marking on components of various shapes, sizes, and surface materials. In addition to marking plastics and hardened steel (up to 62HRC), its unique electromagnetic driving technology does not require a separate pneumatic system.  

Known for its rugged reliability, the integrated marking system i83 is a high-performance tool that requires minimal maintenance and no consumables. Its internal components are protected by a thick steel frame allowing intense industrial operation, even in the roughest environments. The cable is easily removable for fast and easy replacement when necessary. 

The high speed integrated software and user friendly programming process makes the i83 simple for anyone to use, with minimal training. Effortless operation is enhanced by the quality and accuracy of the guidance and the wide tolerance between the stylus and the part, making the i83 a flawlessly reliable dot peen marking machine. 

Mechanic features

Marking Window:

80 x 70 mm

Dimensions:

225 x 202 x 256 mm

Weight:

9.4 kg (20.7 lbs.)

Connecting Cable:

5m (up to 15m available)

Stylus

60 mm Carbide

Protective Bellows:

Steel

Automatic Z-Axis:

Optional auto-sensing function (i83A)

Electronic features

The e10 R Controller offers seamless integration into automated production lines. A fully enclosed steel cabinet shelters the internal components, permitting use in even the most intensive industrial environments. Using a DIN rail mounting kit (optional), the e10 R can be mounted vertically in an electrical cabinet for stationary operation. 

The e10 R boasts a revolutionary microprocessor that offers a swift set-up process and smooth browsing. Its sealed QWERTY keyboard and LCD color screen provide the operator with a user friendly interface that is shielded from the workspace elements. The e10 R controller is ideally suited for controlling integrated marking heads, since the marking files can be both created and edited directly on the machine using the controller interface. Its comprehensive software package allows for a range of marking types, including linear, angular, radial, and mirror image marking. An optional 3rd/4rth axis circuit board can be installed to control a motorized column and/or rotary axis. Self-diagnostic and machine history functions are also included. 

Dimensions:

112 x 380 x 222 mm

Weight:

5 kg (11 lbs.)

LCD Screen Resolution:

480 x 272 Pixels.

Keyboard:

QWERTY-integrated with membrane overlay

Power:

300 watt

Power Supply:

single phase, 85 to 260VAC, 50-60Hz

Number of Controlled Axis:

2 (also available with 3 or 4)

Card Options:

Booster (deep marking) and Ethernet (communication)

USB Port:

Transfer of marking files

Steering software

Marking Files:

More than 2000

Memory:

7110 Ko

Alphanumeric Characters:

Serial number, date coding

Logos:

Creation/Editing from PC software

Datamatrix:

Up to 348 characters, 48 x 48 dots

Fonts:

Arial, Courier, OCR, and OCRA

Style:

Angular, radial, inverse, mirror

Speed

Up to 5 characters per second

Character Size:

0.1 mm to 99 mm

Impact Force:

9 adjustable levels

Depth

Up to 0.5 mm

Resolution Between Dots:

0.05 mm

Maximum Stylus Stroke:

Up to 8 mm

Work Shift Management:

10 shifts

Password Protection:

3 security levels

Historical Function:

Available by password

Maintenance Assistance:

Auto diagnostic component

Languages Available:

17

 

COMMUNICATIONS

Ports:

RS232,RS422, USBx2, RS485 Profibus, and Ethernet optional board

Inputs/Outputs:

16

External Keyboard Input:

USB

External Output:

5V-0.5A and 24V-0.5A

Logos:

Creation and transfer software

File Backup:

USB key for transfer

Database Link:

Optional

Options

Maintenance Kit

Extended maintenance kits contain most common replacement parts for repairs or preventive maintenance, extending machine life.

Benefits:

  • Dot peen stylus assembly (if dot peen machine)
  • Origin detector
  • Stylus
  • Spring mechanism
  • A set of drive belts (depending machine type)
  • Vaseline oil lubricant (to be ordered separately)

Automatic Z axis 50-250mm stroke

The digital Z axis allows the marking head to access difficult areas or mark on several levels in one cycle. Available in various sizes.

  • 50-250 mm Z axis for integrated product range


Equipment needed
Third axis board integrated into the e10 controller. Powers and controls the digital Z axis.

Interchangeable axis
Used on all SIC Marking dot peen & light-duty scribing systems with minimal adaptation. 

Characteristics:

  •  Sturdy design based on stepper motors and lead screw
  •  Makes use of two industrial grade guiding rails
  •  Dedicated adapter plate to fit all marking heads
  •  Driven by third axis board integrated to the e10 controller
  •  Only one connection required: to e10 controller
  •  Advance speed : 30mm/s 

Benefits:

  • Part markings on different levels in same operation
  • Can avoid obstacles in the marking area
  • Allows displacement marking head for part removal
  • Compact and easy to integrate, reducing integration costs
  • Movement is controlled through e10 marking file, which avoids requirement for an external controller

Autosensing function

Associated with the digital Z third axis, the integrated sensor, also known as "autosensing", ensures a pre-determined distance between the stylus and part. The autosensing feature enables automatic adjustment to different part heights. This option ensures perfect mark consistency, even with varying geometries or dimensional tolerances. A key feature to provide optimal read rates for machine readable marks (2D, Data Matrix codes, etc...).

Autosensing option associated with a digital Z-axis allows:

  • Automatic detection of the part
  • Automatic stylus to part positioning for optimal mark readability

Benefits:

  • Maximal Dot-Peen Accuracy / Repeatability Ideal for Data Matrix code marking
  • Positioning accuracy: + / - 0.05 mm
  • Approach speed: 5 mm / second

Button box

Box with on / off buttons. Remote system start/stop. 2.5 m connection cable to controller.

Benefits:

  • Can start marking cycles manually.
  • Easy plugging

Column and base for integrated marking system

This option enables mounting of a portable marking head into a set station to obtain a column-mounted system.
 

Benefits:

  • Simplicity and flexibility:
  • Quick and easy handling and adaptation.
  • Low-cost option to enable transformation of portable or integrated marking heads into a column-mounted marking system to ease marking of small parts, identification plates, tags, etc.

D rotary axis for e10 range (electric version)

This option, available on any column, peen or scribing device, allows you to mark parts up to 35 kg and with a diameter up to 250 mm. It marks long parts (tube ...) with a through chuck. The control software is included.

Benefits:

  • 125 mm drill chuck
  • Cable between the axis D and the marking controller
  • Bits set for clamping parts on the inside: maximum bore of the part 116 mm tight
  • Bits set for clamping parts on the outside: 125 mm maximum diameter clamping
  • Third axis chip for the controller marking

D rotary axis for e10 range (pneumatic version)

This option, available for use with all e10 column-mounted dot-peen or scribing systems, allows marking of parts up to 35 kg and with a diameter of up to 250 mm.
 

Benefits:

  • Pneumatic clamping for quick insertion / removal of parts - well suited for medium and large series. 
  • A limited clamping stroke of 1.5 mm ensures maximum operator safety.
  • Control software included.
  • Only one connecting cable between the D axis and the marking system controller


Complete with 2 jaw sets:
Internal clamping jaws set: 116mm minimal internal diameter
External clamping jaws set:  130 mm maximal external diameter